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NOVA-1MF: HYBRID MANUFACTURING

NOVA-1MF

Long Term Phase Wise Strategic Program

Digital Manufacturing Platform

Production of High Quality Metal Parts Using Range of Alloys

Lead Consultant

Pacific Enterprises International Syndicate - PEIS

USA SAM & CAGE Code Status: Active

USA Prime NAICS Code: 541690, Prime SIC Code: 83999907


Lawful Technology Transfer


Cross-Sector Collaboration, Design, and Technology


Hybrid Manufacturing


Graphic Synopsis: All images and hyperlinks open in new window, videos max time 5-9 minutes)

  • Contract Vehicle: 100 % Private Sector Commercial Program
  • Current Status on Scale of One to Ten: 3.8 (2020 December)
  • Region (Phase I): Pakistan and USA
  • Prefeasibility: Completed, 2020 February
  • Feasibility: Target, 2021 October

Project NOVA-1MF 

Phase-I

 
Country

 
Facility Type
 
USA
  
Additive Manufacturing  | Hybrid Manufacturing  | Rapid Prototyping
 
Pakistan

  
Additive Manufacturing  | Hybrid Manufacturing
 
Kenya

  
Hybrid Manufacturing
 
United Kingdom

  
Additive Manufacturing  | Hybrid Manufacturing  

What Is Additive Manufacturing?


Lawful Technology Commercialization

(MIL-SPEC Requirements)

Read More About USA Policy...

 

Aerospace | Agriculture | Automotive | Consumer | Defense |

Electronics | Energy | Marine | Medical | Mining | Transport 

CAUTION: Products to be in compliance with International Traffic in Arms Regulations (ITAR), Defense Federal Acquisition Regulation Supplement (DFARS), and  Defense Logistics Agency Joint Certification Program (JCP) Security-related Standards.

Focus: Additive Hybrid Manufacturing

Core Technologies: Directed Energy Deposition | Augmented Reality | Rapid Prototyping


https://www.nist.gov/programs-projects/systems-integration-additive-manufacturing

Directed Energy Deposition (DED) is a more complex 3D printing process, typically used to repair or add additional material to existing components. DED is often used for industrial applications such as repairing damaged aircraft engines, turbine blades or propellers, industrial plants, power generation units and oil and gas industry core equipment etc.

Augmented Reality (AR) is where computer-generated graphics superimpose with the physical environment. In other words, the objects seen in the real-world are now “augmented” with more information provided by AR technology.
Virtual Reality (VR) is a computer-generated graphical space that allows users to experience various environments. Users can travel to the medieval era and then teleport to a fictional village.

https://www.protolabs.com/


Metal Parts: 3D PrintING

Health Sector: Medical Applications



Aviation Industry: Prototype Examples

https://www.protolabs.com/

Auto Industry: Prototype Examples

https://markforged.com/
https://markforged.com/

https://markforged.com/Health Sector: Prototype Examples

https://www.3dsystems.com/applications/medical-device-manufacturing

Consumer Electronics: Prototype Examples

https://www.3dsystems.com/

https://www.3dsystems.com/

Pharmaceutical Sector: Prototype Examples

https://www.3dsystems.com/applications/medical-device-manufacturing

Heavy Industry: On-Demand Products


https://www.3dsystems.com/


(following machinery under evaluation)



(following machinery under evaluation)

(following machinery under evaluation)

MPC2000 MC 

Separate Processes

Drilling  |  Marking  |  Oxyfuel Cutting  |  Plasma Cutting  |  Plasma Bevel Cutting

Deliverable

Phase-Wise Commissioning of Hybrid Manufacturing Facilities 

Rapid Prototyping; Additive Manufacturing and 3D Printing

Capabilities

Direct Metal Laser Sintering (DMLS)

Fused Deposition Modeling (FDM)

Metal Castings and Prototyping

Multi Jet Fusion (MJF)

PolyJet 3D Printing

Selective Laser Sintering (SLS)

SLA QuickCast

Stereolithography (SLA)

Urethane Casting

Wax Casting

Technology Case Study - 1



Technology Case Study - 2


Fire Suppression System



Hybrid Manufacturing Machines & Tools

(following equipment under evaluation)


(following equipment under evaluation)


(following equipment under evaluation)


(following equipment under evaluation)


(following equipment under evaluation)


(following equipment under evaluation)


Offshore & Maritime

Focus: Ondemand High Value Component Manufacturing

Area: Maritime Microgrids Technologies 

Field: Ship Energy Storage System

Sector: Offshore Oil and Gas Exploration and Offshore Wind Farm Construction

Focus: Unmanned Underwater Vehicles and Applications (UUVA)

Autonomous Underwater Vehicles (AUV)

Remotely Operated Vehicle (ROV)

Dynamic Positioning Vessels (DPV)

The first DPV was set in use in 1961('Eureka'). Currently, over 1,100 DPS capable vessels are available. DPS is becoming indispensable for deep-water operations.


MUGHALS FOCUS

For offshore activities it is very important to keep a vessel at a Fix Position and Heading. Dynamic Positioning System (DPS) automatically control position and heading of a vessel by using Thrusters that are constantly active and balance the Environmental Forces (wind, waves, current etc.). Such Environmental Forces tend to move vessel off the desire position while the Automatically Controlled Thrust Balances Those Forces and Keeps The Vessel in Static Position. Through Dynamic Positioning System, a ship does not require the usage of anchors to maintain its course in deep waters and can carry out its mission successfully. 

AMCO-MRC Focus 

Dynamic Positioning Vessels (DPV) Training

https://sites.google.com/a/themughals.net/www/home-mughals/facilities-upgradation/positioning2energies-13-03188-g002.png?attredirects=0

https://sites.google.com/a/themughals.net/www/home-mughals/facilities-upgradation/AMCO-AM-marine-Dynamic%20Positioning%20Technology-2dynamic-positioning.jpg?attredirects=0

AMCO-MRC Focus

Small Scale LNG (SSLNG)

Indigenous Production

CNG - LNG - LPG  ISO Standards Compliant 

Containers - Storage - Transportation



Mobile Gas Filling Unit


Mobile Gas Refilling Containers



http://www.themughals.net/initiatives-1/projects